First Coagulation Controller installation for Pi in South America
Following on from the success of numerous water treatment plants in the UK and Ireland, Pi is now beginning to offer the CoagSense coagulation controller to other countries in the
With the SoliSense® range of Suspended Solids monitors you get a world class sensor (patent applied for).
pplied for).
Each SoliSense® suspended solids monitor is fitted with a light source and two detectors for making the measurements. Having two detectors, positioned at different distances from the light source, allows the sensor to be used over a wide range of suspended solids concentrations. The light source is a long life infra-red LED emitter (providing for 15 years working life). The detectors are matched photodiodes which are positioned to detect backscattered light, that is light that is scattered by >90°. By measuring back scattered light the sensor can be used to detect low and high concentrations of solids. This configuration allows accurate and reliable measurements of suspended solids concentrations and turbidity to be made.
Calibration of the SoliSense® for turbidity measurements or measurements of samples with low concentrations of solids is very easy, requiring a single calibration sample. This sample can either be a reading from another method, or a suitable standard. The analyser calibrates the sensor by a procedure that reduces the light output through four stages, taking measurements at each. This process provides an accurate and reliable zero and span without the requirement to use a ‘0’ NTU/solids sample.
Calibration of the SoliSense® for the measurement of samples with high concentrations of solids uses a multi-point calibration for the most accurate results. Up to 5 calibration points can be used to give an accurate performance across a wide range of sample concentrations.
The SoliSense® suspended solids analyser can be mounted on the end of a pole for dip mounting in a channel or tank, or inserted into a pipe via a valve which allows for retraction/removal of the sensor without shutting down the process.
The SoliSense® suspended solids sensor is available with different controllers giving you the same great performance with different communication, display, and control options. With the SoliSense® range of online suspended solids analysers, you get everything that you need – and nothing that you don’t, without sacrificing the quality of measurement.
The use of a single sensor to robustly and accurately measure a large dynamic range of suspended solids allows for:
The SoliSense® suspended solids analyser has been designed specifically to be suitable for all waste water applications.
Each probe is equipped with a light source and 2 detectors. The light source is a long-life infra-red LED emitter (providing for 15 years working life).
The electronics provide a fully scalable output allowing the SoliSense® to measure any part, or the whole of the scale. The sensor probe comes equipped with the capability of having a water jet regularly sweep over the optical lenses keeping them clean. If you have an application that ranges from low NTU all the way to %age solids then the SoliSense® is certainly the suspended solids monitor for you! With up to 5 calibration points you can accurately monitor your process across a wide range of sample concentrations.
The probes are constructed of 316 stainless steel with sapphire optical windows, so can withstand demanding operating environments. If you want to monitor solids at any point in your waste water treatment plant, this instrument has the self cleaning sensor and accessories to do it, even if other instruments have failed.
Document | Type | Size |
---|---|---|
SoliSense® | Brochure | 772kB |
Measurement of Suspended Solids | Technical Note | 690kB |
SoliSense® Mounting Options | Technical Note | 566kB |
CRONOS® | Brochure | 712kB |
CRIUS® | Brochure | 733kB |
CRIUS® Remote Communications | Brochure | 669kB |
CRONOS® and CRIUS® Control Options | Technical Note | 649kB |
Remote Access GPRS | Technical Note | 593kB |
Probe Fouling | Technical Note | 316kB |
Suspended solids are particles suspended in water. They occur naturally and can be seen for example in rivers after a rainfall event when the river appears ‘muddy’.
Water and waste water treatment is largely about removing particles and organics, and then disinfecting water. Being able to measure suspended solids or turbidity can help in determining the best treatment, for example by measuring the suspended solids in the raw water coming in to a plant. Typically, suspended solids in waste water treatment has specific names such as MLSS (Mixed Liquor Suspended Solids) or RAS (Return Activated Sludge) etc. Measuring the suspended solids using an online suspended solids monitor around a waste water treatment plant can provide vital information on the efficiency and efficacy of the treatment process.
Typically, suspended solids are measured in mass per volume units such as mg/l or mgl-1. Sometimes when the solids are quite high they will be measured in g/l or %.
Suspended solids is a ‘unit per volume measurement’ e.g. 1 mg of suspended solids in 1 litre of water. Turbidity is a measurement of ‘cloudiness’. Although each suspended material will have a different relationship (which will change over the range) a useful ‘rule of thumb’ is that 1 mg/L = 2 NTU although this can range from 1 mg/L = 0.5 NTU to 1 mg/L = 2 NTU.
This depends entirely on how ‘optically clean’ the medium is. So for example if we are measuring sand (silica) in a clean water suspension we can measure up to 50% solids or 500,000 mg/l. If, however, we are measuring black sludge in a waste water plant it may be as low as 5% or 50,000 mg/l. Typically, in most waste water works it is 8% or 80,000 mg/l.
Each SoliSense® has temperature compensation built in so the effect of temperature on the online total suspended solids meter measurement is negligible. It should be noted though that the SoliSense® is a large mass that can take time to reach thermal equilibrium so any process where the temperature is changing rapidly >2°C per 10 min could see some temperature effect on the reading.
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Many different sites ranging across the whole water industry have a daily struggle to keep instrumentation functioning correctly due to fouling. However, did you know that…
… self cleaning and self flushing systems are now available from Process Instruments for most types of sensors?
… these fouling removal systems can extend the life of sensors and drastically reduce maintenance regimes?
… Pi’s self cleaning/flushing systems are affordable, simple and trouble free by design?
Whatever the process being monitored is, there is often something in the sample water capable of fouling a sensor, and therefore causing erroneous results. The obvious solution to this problem is to clean the sensor, but how regular should inspection and cleaning programs be for each piece of instrumentation? Too regular and the inspection and cleaning regime is time consuming and unnecessarily costly. Not often enough and the instrumentation will give false results and probably fail prematurely.
Simple, reliable and easy to maintain, Process Instruments’ Autoclean/Autoflush systems are an alternative to mechanical cleaning mechanisms which can clog and break. By regularly spraying the sensor/probe with clean water or air, the sensor remains clean and free from fouling for extended periods of time. The sensor cleaning cycle is activated by Pi’s controller for a user selectable length of time and frequency so that no matter how dirty the application, the probe remains clean. With no moving parts in the sensor body or in the cleaning attachment there is nothing to replace or check other than a simple valve positioned in an easy to reach location.
Pi’s Autoclean and Autoflush systems can give trouble free and fouling free functioning of sensors for weeks, if not months, at a time.
This option can be added to our pH, ORP, Turbidity, Suspended Solids and Dissolved Oxygen (DO) sensors. Consisting of an end cap to direct the flow of clean water (or air for a DO sensor) across the face of the sensor blasting any dirt away. The cleaning is controlled by a single valve positioned in an easily accessible location.
If using air to clean a DO sensor the system can also automatically verify that the sensor is still responding correctly, removing any need to remove the sensor from the sample for months at a time.
For sensors that require flow cell mounting like Chlorine, Ozone and Chlorine Dioxide, an Autoflush system has inbuilt valves which automatically start/stop the sample flow and control the flow of clean water past the probe. The user can set the flushing interval and duration to keep the flow cell and sensor clear from fouling. For particularly dirty or stubborn contaminants, warm water can be used as the flush water to aid cleaning.
With the above options, whatever the application or parameter being measured, Process Instruments will be able to provide a monitoring system that will not only be accurate, precise and long lasting but that will also remain free from fouling and save the operator both time and money.
Oliver Riding
England & Wales
Bill Sykes
Scotland, Northern Ireland and Isle of Man
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