Chlorine Analysers For Residual Chlorine Monitoring – HaloSense
Free residual chlorine and Total residual chlorine analysers measure the chlorine in water that is ‘residual’ (left over) after disinfection has happened. i.e. if you add chlorine to water it disinfects, and if there is any leftover, it is ‘residual’ and therefore available to disinfect more. This residual chlorine can be measured and used to give confidence that disinfection is complete. Pi has three products for measuring residual chlorine; HaloSense (that uses electrochemical sensors), DPDSense (that uses online DPD technology), and Chloribrid® (that uses a hybrid of both). Free chlorine refers to HOCl and OCl–, and total chlorine refers to free chlorine plus chloramines. Both free and total chlorine are effective disinfectants.

Chlorine Analyser
The free and total residual chlorine sensors are three electrode amperometric sensors. Two of the electrodes (the gold working electrode and the silver/halide reference electrode) are behind a membrane that separates the sample from the electrodes and are submerged in an electrolyte. The membrane allows the movement of chlorine from the sample to inside the sensor where a low pH environment converts the vast majority of any OCl– present to HOCl. The HOCl is measured at the working electrode and a current proportional to the concentration of chlorine is produced which is reported back to the analyser.
- Low purchase cost
- Low cost of ownership
- Reduced pH dependency (largely pH independent)
- Stable and reliable
- Bufferless
- Reagentless
Many water companies want to measure free chlorine residuals without the need for chemical buffers traditionally associated with such measurements. Acetate and phosphate buffers are expensive and environmentally unfriendly. Buffer delivery systems are maintenance intensive and have costly consumables, and there are health and safety considerations in the handling of the acids and high disposal costs if the acid treated water is unable to be fed back into the water supply.
Amperometric sensors and most polarographic probes only respond to hypochlorous acid, (HOCl). HOCl dissociates into hypochlorite (OCl–)pH dependently. This is why most chlorine monitors need acid buffers in most applications. The typical pH of water measured on a water treatment works may range from 7 to 9.2. Chemical buffering reduces the pH to between 5 and 6 and ensures that the majority of the residual chlorine is present as HOCl (see graph below).
The HaloSense Free Chlorine Sensor measures all the HOCl and the majority of the OCl– present (blue line on graph). This results in a vastly reduced pH effect and means that most chlorine monitoring applications require no buffer and no pH compensation.
- Continuous online monitoring for residual chlorine in any water
- Water treatment plant residual chlorine dosing control
- Secondary chlorination free chlorine dosing control
- Distribution monitoring
- Cooling tower monitoring and control
- Pasteuriser dosing control
- Seawater chlorination control
- Bromine monitoring in seawater
- Food washing
- Chloramination control
The HaloSense chlorine monitor range is particularly suited to working in sites where reliability and ease of use are most important.
Small water treatment plants, secondary disinfection plants etc. tend to suffer from similar problems wherever they are in the world. The first is lack of communications SCADA infrastructure, the cost of which to install can be prohibitive. The second is the lack of a central DCS control infrastructure, again the installation of which can be cost prohibitive. The third is the remote location. Often these water treatment plants are in remote and difficult to access locations.
With these three issues facing many water engineers around the world, a low cost solution providing solutions to all three issues is available from Pi. A CRIUS®4.0 controller has the on board capacity to provide small scale SCADA, and full online PID control whilst the sensors (e.g. chlorine, pH, turbidity etc.) are suitable for long term operation without operator intervention.
To learn more about the control capability of the CRIUS®4.0 please click here.
To hear more about other customers using the CRIUS®4.0 multi-parameter controllers in a similar way why not contact us?
Each Residual Chlorine Analyser from Pi has the capability to be an extremely capable Chlorine Controller. The controllers can have multiple control channels which can utilise chemical control (usually a relay (switch) turns dosing on when the chlorine is too low or off when it is too high) or PID control.
PID stands for Proportional Integrated Derivative and it is a mathematical manipulation of the sensor signal to give an output that will control a pump and manage a constant chlorine level in the water. All the features are adjustable and there are safety features built in such as overfeed protection. For a discussion of PID control please see our technical notes here.
Pi’s chlorine controllers have been used in many control applications such as in pasteurisers, water treatment, cooling towers, swimming pools etc
The following are available in the HaloSense range;
- Online free chlorine – 0.005-2ppm, 0.05-5ppm, 0.05-10ppm, 0.05-20ppm, 0.5-200ppm
- Online total chlorine – 0.005-0.5ppm, 0.005-2ppm, 0.05-5ppm, 0.05-10ppm, 0.05-20ppm
- Online residual chlorine in seawater analysers (free or total bromine) – 0.005-2ppm, 0.05-5ppm, 0.05-10ppm, 0.05-20ppm
- Online zero chlorine (designed to measure the absence of free chlorine) – 0.005-2ppm for applications such as post activated carbon and pre-RO monitoring.
Other options include;
The HaloSense sensors can come equipped to automatically clean themselves at user defined intervals, with all the benefits of no operator intervention for up to 6 months. The AutoFlush is particularly useful in food preparation, pulp and paper, and many applications where there is likely to be a build up of solids in the sample. For more information about AutoFlush click here.
For some free chlorine applications with high and variable pH, pH compensation can improve the accuracy of the analyser. For pH compensation to be valid it must be done with the highest quality pH sensors and with chlorine sensors that have a reduced susceptibility to varying pH, such as those used in the HaloSense range.
The graph shows the errors on a real HaloSense free chlorine sensor when a sample of 1 ppm free chlorine has the pH changed from pH 9 to more than pH 10, down to pH 7.5 and back again. The graph shows that the vast majority of applications won’t need pH compensation at all and for those that do that free chlorine sensor is the most appropriate sensor available to have that compensation applied.
The CRONOS® and CRIUS®4.0 free and total residual dosing controllers can be equipped with four PID process control options, data-logging, relay outputs, analog outputs and serial communications such as: Ethernet, Modbus and Profibus.
Remote monitoring of the instruments (including remote access to all control options) is available via the internet over GPRS and via a LAN. In fact the CRIUS®4.0 HaloSense monitor has all the options you could want, whilst the CRONOS® provides a low cost alternative and is particularly great value for money!
Pi offers Free and Total Chlorine sensors in the range 0.005-0.5ppm (total only), 0.005-2ppm, 0.05-5ppm, 0.05-10ppm, 0.05-20ppm and 0.5-200ppm (free only).
This depends on the application. The online chlorine sensor has a very low drift so most people calibrate it either once a week, once a month or even every six months.
Once a year (free and total), every 3-6 months (zero).
Once a year.
Yes, but only a very small amount and most users are happy to accept this.
Pi also design and install a range of pH analysers.
Both ozone and chlorine dioxide will interfere with the measurement. For more information, click here.
If stored in a cool dry place, two years.
PVC-U, stainless steel, hydrophilic membrane, PEEK (total and zero) and silicone.
0°C – 45°C (free and total), 0°C – 40°C (zero).
The sensor operates at a positive voltage all of the time so any drift on the zero is negligible compared to the positive operating voltage so no zero is necessary.
Nothing! The sensor has a thermistor that measures the temperature and does an automatic compensation.
Use a handheld meter. These are available from a variety of suppliers and nearly all of them utilise colourimetric DPD to determine the chlorine concentration in the sample.
Firstly take the sample from right at the instrument. Secondly don’t take the sample when the concentration is varying quickly, and thirdly use a good quality handheld and follow the instructions carefully.
During calibration the analyser looks at the stability (rate of change) of the signal from the probe and if it varies by more than 10% over the countdown then the analyser prevents calibration to avoid the calibration routine introducing errors.
Free chlorine reacts with things in a pool and changes them. For example free chlorine reacts with viruses and bacteria. It changes and kills those organisms but is changed by them in the same time…in effect it is used up. Free chlorine can also react with ammonia in a pool to form combined chlorine. No free chlorine in a pool is always a result of either there isn’t chlorine going into the pool (a dosing problem) or it has all been used up (reacted).
Document | Type | Size |
---|---|---|
HaloSense | Brochure | 724kB |
HaloSense Zero | Technical Note | 606kB |
HaloSense Hints and Tips | Technical Note | 606kB |
Potential Savings when Choosing Amperometric Chlorine Measurements over online DPD | Article | 525kB |
Seawater Chlorination | Technical Note | 710kB |
ORP vs. ppm | Technical Note | 534kB |
pH Effects on Pi’s Free Chlorine Sensor | Technical Note | 702kB |
pH Compensation of a Residual Chlorine Measurement | Technical Note | 540kB |
Free Chlorine Probe Maintenance | Technical Note | 658kB |
Total Chlorine Probe Maintenance | Technical Note | 689kB |
Using Open and Closed Flow Cells with Membraned Sensors | Technical Note | 762kB |
DPD Checklist | Technical Note | 487kB |
Probe Fouling | Technical Note | 459kB |
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